Case Study 01
$72M Distribution Center
Redevelopment
End-to-end financial governance for a $72M distribution center transformation — from site feasibility through construction close-out — while maintaining executive reporting cadence and board confidence.
Executive Summary
Coca-Cola Beverages Florida undertook a comprehensive $72 million distribution center redevelopment to modernize its logistics infrastructure for long-term operational efficiency. As the embedded financial governance lead, I was responsible for translating a complex, multi-phase capital program into structured reporting, controlled spend visibility, and executive-ready narrative — from initial feasibility through construction completion and financial close-out.
"Capital programs don't fail because of bad engineering. They fail because financial visibility breaks down and no one sees the drift until it's too late."
This engagement combined capital accounting, PMO project controls, vendor management oversight, and executive communication into one cohesive governance framework.
The Challenge
Managing a $72M capital program in a live operational environment presents compounding complexity. Key challenges included:
- Multi-contractor coordination with overlapping scopes, change order proliferation, and competing invoicing timelines
- Operational continuity risk — distribution could not pause during construction phases
- Spend visibility gaps between committed costs, actual costs, and forecast-to-complete across seven active subcontracts
- Executive reporting pressure with quarterly board updates requiring both narrative accuracy and financial precision
- Cost segregation complexity for depreciation optimization across real property and personal property classifications
Site Feasibility & Capital Authorization
Financial modeling, ROI analysis, capital appropriation request preparation
Design & Pre-Construction
Budget baseline, contract review, draw schedule structuring
Active Construction
Weekly cost tracking, change order governance, variance analysis
Project Close-Out
Final reconciliation, asset capitalization, cost segregation study support
Strategic Approach
The approach centered on building financial infrastructure that served both operational control and executive communication simultaneously. Rather than treating project accounting and executive reporting as separate workstreams, the two were integrated into a single source of truth.
- Developed a capital program tracker connecting contract commitments, invoiced amounts, approved change orders, and forecast-to-complete in real time
- Established a weekly cost review cadence with field project managers to align financial data with physical progress
- Built a tiered reporting structure: field-level for PMs, operational level for finance leadership, and board-level for quarterly updates
- Created a change order governance protocol requiring cost impact analysis and budget reallocation documentation before approval
Financial Governance
Financial governance on capital programs requires discipline at every layer — from invoice matching to balance sheet treatment. The governance model included:
- Construction-in-progress (CIP) accounting with monthly reconciliation to the capital project ledger
- Invoice processing controls — three-way matching protocol between purchase orders, delivery receipts, and invoices
- Retainage tracking across all general and specialty contractors
- Change order financial impact modeling before authorization
- Cost segregation study coordination with external advisors to maximize depreciation benefit at asset activation
- Monthly budget-to-actual variance reports at the line-item and phase level
"Governance is not paperwork. It is the architecture that lets leadership make confident decisions without needing to understand every line item."
Stakeholder Management
The stakeholder landscape for a capital program of this scale spans internal and external audiences with fundamentally different needs:
- C-Suite & Board — Quarterly capital update presentations with budget status, risk flags, and milestone confirmations
- Operations Leadership — Bi-weekly operational impact briefings ensuring continuity plans were financially supported
- Construction PM Teams — Weekly cost reconciliation sessions aligning field progress with financial data
- Vendors & Contractors — Draw request reviews, lien waiver management, and payment processing governance
- Audit & Legal — Documentation support for contract compliance and capital accounting treatment
Outcome
The $72M distribution center redevelopment was delivered within approved budget parameters with full financial documentation supporting asset activation and cost segregation treatment.
The board maintained full confidence throughout the program lifecycle with no material budget surprises. The financial governance framework established during this engagement became a template for subsequent capital programs.
Lessons Learned
- Baseline early and lock it down — without an approved baseline budget, every change order becomes a negotiation rather than a deviation
- Integrate financial and schedule data — cost data without schedule context is only half the story
- Executive reporting rhythm matters as much as content — predictable cadence builds trust even when news is mixed
- Change order discipline is a cultural practice — it must be established in project kickoff, not recovered mid-program
- Cost segregation planning belongs at design — not at asset activation when construction classifications are harder to trace